Large Format
3D Printing Services
Industrial scale additive manufacturing for oversized tooling, fixtures, prototypes, molds, and production components.
Produce parts up to one meter in a single build while reducing machining time, assembly steps, and material waste.
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Industrial Scale Additive Manufacturing
Large format 3D printing enables production of full scale components that would otherwise require complex machining, multiple assemblies, or expensive tooling.
IA3D’s BigRep systems produce durable thermoplastic parts for manufacturing, product development, foundry tooling, architecture, and industrial applications. From oversized jigs and fixtures to carbon fiber reinforced structural parts, large format additive manufacturing delivers speed and flexibility at scale.
IA3D's Industrial Large Format 3D Printing Systems
Two platforms. One production workflow. Large format 3D printing / FDM Services from prototype through production.
Technology:
Fused Deposition Modeling
Build Size:
500 x 500 x 1000 mm
(19.69 x 19.69 x 39.37 in)
Materials: Bigrep ProHT, ASA, PETG, Open Source (Other engineering grade materials)
Key Advantages: Automated production workflows, carbon fiber capable, heated chamber stability.
Applications: Large-format tooling, production fixtures, and carbon-fiber-reinforced structural parts up to 500mm.
Standard dimensional accuracy:
±0.5% (minimum ±0.5 to ±1.0 mm)
Technology:
Fused Deposition Modeling
Build Size:
1000 x 1000 x 1000 mm
(39.37 x 39.37 x 39.37 in)
Materials: Bigrep ProHT, PETG, Open Source (Other engineering grade materials)
Key Advantages: One meter build volume, cost effective oversized printing, ideal for patterns and fixtures.
Applications: Full-scale casting patterns, architectural models, and oversized jigs up to 1 meter — cost-effectively, without machining a solid block.
Standard Dimensional Accuracy:
±0.5% (minimum ±0.5 to ±1.0 mm)
Click to Compare Industrial 3D Printing Processes & Production Capabilities
| Machine | Technology | Build Size | Layer Height | Accuracy | Design/Production Considerations |
|---|---|---|---|---|---|
| HP MJF 5620 | Multi Jet Fusion | 380 × 284 × 380 mm (15 × 11.2 × 15 in) | 0.08 mm | ± 0.3% (min ± 0.3 mm) | |
| HP MJF 4200 | Multi Jet Fusion | 380 × 284 × 380 mm (15 × 11.2 × 15 in) | 0.08 mm | ± 0.3% (min ± 0.3 mm) | |
| One Click Metal MPRINT | DMLS | 150 × 150 × 150 mm | 0.02 – 0.05 mm | ± 0.1% (min ± 0.05 mm) | |
| One Click Metal MPRINTpro | DMLS | 150 × 150 × 250 mm | 0.02 – 0.05 mm | ± 0.1% (min ± 0.05 mm) | |
| BigRep VIIO | Large Format FDM | 500 × 500 × 1000 mm | 0.2 – 0.8 mm | ± 0.5% (min ± 0.5 mm) | |
| BigRep One.5 | Large Format FDM | 1000 × 1000 × 1000 mm | 0.2 – 0.8 mm | ± 0.5% (min ± 0.5 mm) | |
Engineering Grade Materials for Large Scale Manufacturing
Large format additive manufacturing requires materials engineered for dimensional stability, structural performance, and reliable large scale production.
Selecting the right material is as important as selecting the right process. IA3D provides detailed technical data for every production material we support, including tensile strength, elongation, heat resistance, layer thickness, surface characteristics, and recommended applications.
Additional materials for large format 3D printing available based on application and project requirements.
Why Choose Impac Additive 3D For Your Large Format Printing?
Industrial scale additive manufacturing expertise
Application driven engineering support
Rapid prototype to production workflows
Engineering grade thermoplastic capability
Large format systems for oversized parts
Integrated finishing and secondary operations
Large Format Printing for Industrial Applications
IA3D’s large format additive manufacturing systems support production tooling, product development, foundry workflows, composite manufacturing, and oversized functional parts.
Manufacturing Fixtures & Tooling
Production fixtures, drill guides, assembly aids, and robotic tooling produced faster and more cost effectively than traditional machining workflows.
Foundry Patterns & Molds
Full scale casting patterns and mold forms manufactured without machining large solid blocks of material.
Product Development & Prototyping
Rapid production of oversized prototypes and functional assemblies for fit testing, design validation, and demonstration models.
Composite Tooling
Large layup molds, trim fixtures, and composite manufacturing tools built with reduced lead times and lower production costs.
Architectural & Display Models
Large presentation models, exhibit components, and experiential structures produced with high visual impact and dimensional consistency.
Structural & End Use Components
Durable thermoplastic and carbon fiber reinforced parts designed for industrial applications requiring strength, scale, and performance.
Need an Oversized Part or Tooling Solution?
Talk with IA3D about large format additive manufacturing for your next project.